In today’s fast-paced industrial landscape, companies must continually adapt to cutting-edge technologies to maintain their competitive edge. Nowhere is this truer than in the food processing and production sector, where intense competition demands the integration of state-of-the-art equipment. This paradigm extends to the beverage and mineral water industry, where TavanSanat stands as the harbinger of innovation, offering modern solutions for mineral water and beverage production.
The food and beverage industries are enduring pillars of the retail landscape, perpetually expanding their consumer base to meet daily needs. Recent reports have shown a remarkable surge in the bottled mineral water market since 2015, with projections indicating a continued upward trajectory, foreseeing a 10% growth rate by 2022. This surge in demand for mineral water aligns with consumers’ increasing preference for healthier hydration options, and TavanSanat is at the forefront of meeting these evolving demands with its advanced bottled water production line.
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Bottled water production with Cutting-Edge Equipment
In the realm of thirst-quenching beverages, consumers’ reliance on bottled water is unwavering. The quest for safe and hygienic bottling solutions is paramount, and the solution lies in the realm of modern mineral water production equipment. The bottled water production line is a marvel of automation, meticulously crafting high-quality drinks tailored to meet consumer demands. What’s more, each product’s formula and shape can be customized to cater to specific requirements.
A set of stringent rules govern the processing and production of mineral water bottles, ensuring the highest quality:
- Used bottles must be without any damage.
- The input water source must be clean and unpolluted.
- Output water must be healthy and provide the necessary quality for consumers.
The Bottled water production line boasts a range of innovative devices, including:
- Bottle Blow Molding Machine
- Water treatment system
- Water Filling Machine
- Labeling Machine
- Palletizer
These advanced tools and systems work harmoniously to shape the future of beverage and mineral water production, setting new industry standards.”
Bottle Blow Molding Machine
Bottle-blowing is one of the most widely used devices and equipment for molding mineral water bottles. This equipment includes various parts that will improve the activity of mineral water production line machinery. The main features of automatic and semi-automatic machines are as follows:
- High-Pressure Compressor
- Blowers
- Air filter
- Refrigeration dryer
- Mold
- Air cooler
It is interesting to know that according to the type of industrial machinery, different numbers of blowers are considered; Two, four and six are among the standard numbers used in industrial machinery. It is interesting to know that clean air must be filtered and dried to remove possible contamination; These conditions raise the quality of the bottles, and the appropriate output reaches the consumer. Molds guarantee the function of bottle shaping and increase their resistance to corrosion. Dryers also cause the final products to lose moisture and are used to dry bottles. Finally, you should know that the high-pressure compressor compresses a large amount of incoming air with high pressure.
Water treatment system
Some mineral water producers use tap water, and others use suitable water sources. Groundwater is usually of good quality and more economical than other sources. If you choose a convenient and affordable source for mineral water production, you will save on processing and production costs. The following methods can be helpful for you in water purification:
- Ultraviolet Water Sterilization and Filtration
- Distillation
- Filtration
- Reverse Osmosis Water Filtration
The above methods are selected according to the conditions, equipment, country of use and plans considered by the producers so that the final products reach the consumer with the highest quality. In the distillation stage, a method for purifying and producing quality mineral water, the water turns into steam, and the cooled smoke becomes a liquid and is collected. Distilled water is cleaned of dissolved solids by going through one or more evaporation cycles; This method is very costly and time-consuming and is rarely used in this industry. Also, in the Filtration method, water passes through one or more filters to remove impurities or unpleasant odors and make it usable; Typically, this process includes mechanical filters, neutralization and catalysis-oxidation.
Water Filling Machine
Filling water is a fundamental process in which health and food safety standards must be observed appropriately. Filling water is a time-consuming process, and the structure of sealing devices consists of components such as a filling head unit, rinsing unit and frame.
Before any action, the water bottles are cleaned in the washing system and placed inside the conveyor belt. Again, the bottles are washed and transferred to the filling machine according to their capacity. In the last step, the bottles are closed, and the label, logo, and suitable packaging are considered. Be sure to note that specific tests must be done on the filled bottles before being released on the market.
Labelling Machine
To label mineral water and beverage bottles, you need a Labeling Machine. If the Labeling Machine is automatic, your actions on bottles of any design and shape will be more straightforward. Some types of Labeling Machines are considered for round bottles. These types of devices should be made of stainless steel and aluminum alloy. Interestingly, the bottle rotation press for labelling includes a control cylinder and a rotating motor. The intelligent control system calculates functional clusters and is accompanied by a suitable and sequential labelling process for round bottles.
Palletizer
Palletizer is unsuitable for small and medium-sized companies because the cost of designing this system is high. The number of factories that use Palletizer to process and produce food and beverage products is minimal. It is interesting to know that by using Palletizer, managers and investors are sure of the work result because they know they will be provided with perfect output. Palletizer works continuously, and there will be no congestion of goods in this process. Palletizer requires limited storage space. Palletizer is very easy to manage as it quickly inputs and retrieves data from the product. The following are among the reasons for using the Palletizer system:
- Reducing the number of employees
- Reducing the intensity and volume of work
- Smart operations management
- Use in petrochemicals, medicine, animal feed, food, grains, non-ferrous minerals, etc.
- Opening sliding doors to place layers on pallets
- Placement of pallets on the enclosed stacking cage
Water Filling Production Line
About Water Filling Production Line, we have provided complete and comprehensive information in another article. In this article, regarding the importance of the filling system of mineral water bottles, we will provide you with general and brief information. As you know, using Water Filling Production Line is very important in the food product processing and mineral water production industries. In the case of using Water Filling Production Line, the following benefits will be considered:
- It will include a variety of water purification systems.
- The filling system is equipped with a complete set of lubrication and transmission systems, which will increase the life of the equipment.
- Filling system is equipped with an ABB motor, imported oil pump and Siemens control system.
- Water purification uses a beautiful and functional vertical tube design.
- The water purification system uses a pneumatic valve to realize automatic control, ultraviolet lamp, glass fiber reinforced plastic membrane shell, complete set of Siemens system and ozone system.
It is interesting to know that the contact material of the product is made of high food-grade stainless steel. It can also be used for different types of PET bottle filling after replacing the replacement parts. Paying attention to this part of the measures will increase the quality of the manufactured products, increase the speed of operation, and reduce the cost and the time of processing activities and production of food products and mineral water bottles.
The processing and production industries of mineral water and drinks, in general, will face many problems during the production process of their bottled products. The issues in the processing and production industries of food and beverages include the use of old production equipment and insufficient financial resources. It is interesting to know that many beverages processing and production businesses, especially those new to the market, are facing it.
Unlocking the Potential of Bottled Water Production Lines
When it comes to the bottled water production line, precision and efficiency are paramount. This article is your guide to understanding the inner workings of this process, as well as the essential equipment and industrial machinery designed to produce mineral water and beverages that meet the highest standards of quality and safety.
The water filling line is a complex system composed of multiple phases, each leveraging specialized food processing machinery to achieve distinct goals. From water sealing machines to bottle-blowing machines, labelling machines, and packaging equipment, every step is crucial in the journey of preparing and manufacturing mineral water bottles.
With years of industry experience, Tavansanat Company stands as a reliable advisor to the food processing sector, offering valuable insights and providing suitable equipment and machinery. What’s truly fascinating is the adaptability of industrial equipment and machinery, tailor-made to address the unique requirements of each production stage.
Diving deeper into the specifics, the water production line serves the industrial production of a diverse range of water types, including mineral water, hydrogen-rich water, carbonated water, purified water, ozone water, alkaline water, soda water, oxygen-rich water, flavored water, and distilled water. It’s worth noting that water purification methods vary for each water type.
The bottled water production line encompasses a wide array of components, including a washing single block filling system, filling apparatus, capping mechanisms, water purification systems, packaging systems, bottle-blowing machinery, and more.
In this comprehensive exploration of bottled water production, we will navigate the intricate processes and advanced technology that underpin this industry, ensuring that consumers receive the highest quality beverages that quench their thirst and meet their health and safety expectations.”
